When choosing the right equipment for your material sizing needs, the debate often centers around mineral sizers vs crushers. While traditional crushers have been standard for decades, MMD Sizers offer a smarter, more efficient alternative that’s transforming mining and industrial operations around the globe.
What’s the Difference Between Crushers and Sizers?
Crushers (like jaw, cone, and impact models) use high-speed compression or impact force to break materials. Though effective, they come with significant drawbacks:
- High energy consumption
- Increased wear and tear
- Dust and noise pollution
- Poor performance with sticky or wet materials
In contrast, MMD Mineral Sizers feature a patented twin-shaft design that processes material using low-speed, high-torque rotation—making them uniquely suited for tough industrial applications.
Why MMD Mineral Sizers Are Better Than Traditional Crushers
✅ 1. Compact and Lightweight
MMD Mineral Sizers have a compact footprint that reduces installation space, civil works and total cost of ownership. Ideal for underground or space-constrained environments.
✅ 2. Energy Efficiency
With lower speeds and smart torque delivery, MMD Mineral Sizers use up to 60% less energy than conventional crushers, leading to significant long-term savings.
✅ 3. Consistent Product Size
Crushers can produce excessive fines and inconsistent output. MMD Mineral Sizers deliver precise, repeatable sizing, optimising downstream processes.
✅ 4. Handles Wet and Sticky Materials
Say goodbye to blockages. MMD Mineral Sizers thrive in processing materials like clay, wet shale, and overburden without the clogging issues that plague traditional crushers.
✅ 5. Safer, Simpler Maintenance
Fewer moving parts and slow speeds mean less wear and fewer breakdowns. Maintenance is quicker, safer and doesn’t require large, complex lifting gear.
Real Results: Trusted Worldwide
Deployed in over 80 countries, MMD Mineral Sizers are proven performers in coal, iron ore, copper, potash and more. Whether above or below ground, in extreme climates or remote locations, they deliver reliable, consistent throughput day in and day out.
Choose MMD for Smarter Mineral Sizing Solutions
Whether you’re upgrading a system or planning a new project, MMD offers custom-engineered solutions that optimise energy use, improve safety and reduce environmental impact.
🛠️ Get in touch with our expert team to find the right mineral sizer for your application.
Frequently Asked Questions (FAQ)
What’s the lifespan of an MMD Mineral Sizer?
With proper maintenance, MMD Mineral Sizers can operate efficiently for decades. Many units installed in the 1980s are still in service today.
Can MMD Mineral Sizers replace existing crushers?
Absolutely. MMD Mineral Sizers are modular and customisable, making them ideal for both retrofits and new installations.
Are Mineral Sizers more expensive than crushers?
Initial costs may be comparable, but MMD MineralSizers deliver superior ROI through reduced energy use, lower maintenance and higher uptime.
